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Our Projects

A selection of real-world projects completed by Vertex Manufacturing. These examples demonstrate how our manufacturing and scanning services can support prototyping, custom fabrication, and problem solving across a range of applications.

Vertex Manufacturing works with individuals, engineers, businesses, and creators to turn ideas and physical components into precise manufactured solutions. From rapid prototyping to custom parts and detailed digital captures, each project requires a different combination of skills and technologies.

The projects below provide a look at how our equipment and processes are used in practical scenarios. While every job is different, these examples demonstrate the level of detail, accuracy, and reliability we bring to every project.

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Digitising an Artist's Sculptural Collection

Overview

An artist required a way to preserve and expand the reach of several original sculptures while ensuring the physical artwork remained untouched. The goal was to create accurate digital versions that could be used for further development and distribution.

The Challenge

Physical sculptures can be difficult to reproduce or modify without altering the original piece. The artist wanted the ability to explore design variations and share their work digitally without risking damage to the original artwork.

The Process

Using high-resolution 3D scanning, the sculptures were captured and converted into detailed digital models. This process preserved the shape, texture, and proportions of the original pieces while producing files suitable for further digital modelling or distribution.

Outcome

The resulting digital assets allow the artist to experiment with design variations, scale the sculptures, and distribute the digital models to reach a broader audience while maintaining the integrity of the original works.

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Reverse Engineering a Door Handle Gear

Overview

A customer had a door handle that failed due to a small internal hinge gear. The manufacturer did not sell this individual component, meaning the entire door assembly would have needed replacement.

The Challenge

The gear was small, worn, and difficult to measure accurately. Without an exact replacement, the door mechanism could not function correctly.

The Process

The original gear was carefully scanned to capture its geometry. The digital model allowed the component to be reproduced precisely, ensuring the replacement part matched the original dimensions and mechanical function.

Outcome

The reproduced gear fit directly into the existing mechanism and restored full operation of the door. This avoided the need to replace the entire door assembly and saved the customer significant cost.

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Custom Keychains for Volunteer Week

Overview

To celebrate Volunteer Week, a local community op shop wanted to recognise and thank their volunteers with a personalised gift.

The Challenge

The organisation wanted something meaningful and memorable rather than a generic item. The design needed to reflect the spirit of the volunteers while ensuring each piece felt unique.

The Process

Working closely with the volunteer coordinator, a custom keychain design was developed and refined. The final design was produced in batches using precision manufacturing methods to ensure consistent quality across the entire run.

Outcome

More than 200 custom keychains were produced, each serving as a small token of appreciation for the volunteers. The finished pieces were well received and provided a lasting reminder of the organisation’s gratitude.

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Rapid Custom Cookie Cutters

Overview

A customer required custom cookie cutters for a birthday celebration on short notice.

The Challenge

Traditional manufacturing methods would not have been able to deliver custom shapes within the required timeframe.

The Process

Custom designs were prepared and manufactured using rapid 3D printing, allowing the cutters to be produced quickly while maintaining clean edges and consistent dimensions.

Outcome

The finished cookie cutters were delivered in time for the event, allowing the customer to create personalised baked goods that matched the celebration theme.

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Custom Heat-Resistant Bushing for a Mechanic

Overview

A mechanic required a specific bushing for a repair but could not source the correct component locally within the required timeframe.

The Challenge

The part needed to withstand elevated temperatures and mechanical stress, making material selection and dimensional accuracy critical.

The Process

The component was designed and refined before being manufactured using a material selected specifically for its heat resistance and durability.

Outcome

The finished bushing fit the application correctly and restored functionality to the vehicle component while avoiding extended downtime waiting for a replacement part.

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Custom Biblical Fridge Magnets for Church Celebration

Overview

A local church required a meaningful and memorable item to help celebrate a special occasion within their community. The goal was to produce a custom piece that reflected the significance of the event while remaining practical and easy for attendees to keep.

The Challenge

The item needed to be visually clear, durable, and suitable for producing in larger quantities. It also needed to incorporate text and design elements that reflected the message and theme of the celebration.

The Process

Working with the church organisers, a custom design was prepared that incorporated the relevant wording and visual elements. The design was refined to ensure clarity and readability before being manufactured using precision production methods.

Outcome

The finished biblical fridge magnets provided a simple but meaningful keepsake for members of the congregation. The magnets allowed attendees to take home a lasting reminder of the celebration while reinforcing the message of the event.

Have a Project in Mind?

If you have a part, object, or concept that requires scanning, prototyping, or custom manufacturing, Vertex Manufacturing can assist.

Whether you are developing a new product, modifying an existing component, or capturing accurate digital data from real-world objects, our services provide a reliable starting point for your project.

Contact us today to discuss your requirements or request a quote.

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